Extend machine runtime and eliminate reactive firefighting with prescriptive diagnostics that scale

Are you struggling with unnecessary downtime that is cutting into your machine runtime? Is your reliability team being overwhelmed with threshold-based alarm floods? Facing higher than usual spare part inventory costs because you can’t plan your maintenance weeks in advance?

Machine Health, as Bently Nevada’s latest enhancement to System 1, unlocks AI-powered predictive, prescriptive diagnostics on your balance-of-plant sensor investments.

Machine Health analyzes millions of condition monitoring sensor outputs 24/7—alerting your team well in advance of failure, diagnosing root causes, and prescribing fixes, so your team does not have to worry about emergency downtime on a weekend, overnighting spare parts, or being constantly overwhelmed with alarm fatigue.

Bently Nevada and Augury joined forces to combine the 60+ years of BN’s leadership in energy and heavy industry with Augury’s leadership in AI-driven machine health in manufacturing. Together we deliver the world’s most effective and scalable Machinery Health coverage of your plantwide assets.

Machine Health Overview

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How Machine Health works

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How MH Works


Monitor
Diagnose
Guide
Act
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Workers with HMI Screen
Workers with HMI Screen
Monitor

A range of compatible sensors like Ranger Pro and Augury Halo capture and transmit data into System 1 Machine Health, 24/7/365

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a person pointing at a screen conducting remote services
a person pointing at a screen conducting remote services
Diagnose

Using purpose-built AI trained on tens of thousands of machines, Machine Health uses vibration trend data to detect early signs of machine failure, diagnose root cause and prescribe fixes for the maintenance team

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Two workers safety vests and protective glasses looking at multiple screens
Two workers safety vests and protective glasses looking at multiple screens
Guide

Machine Health’s platform and AI, paired with expert support helps users to plan, and prioritize maintenance activities

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Plant with technicians working
Plant with technicians working
Act

Users collaborate and act on guidance to improve the health and performance of their assets



Machine Health resources

Offshore rig
eBook: Achieving Machine Health
Someone to watch over machine energy forward
Success Story: Someone to watch over machines
Aerial view of twilight of oil refinery ,Shot from drone of Oil refinery and Petrochemical plant at dusk , Bangkok, Thailand
Brochure: Moving beyond the critical 1%
Ranger Pro meets AI
Blog: When Ranger Pro meets AI, good things happen
Ranger Pro Sensor System
Blog: Ranger Pro meets AI


Time-to-value in weeks, not years
Eliminate Unplanned Downtime

When industrial machines fail or underperform, production lines break and supply chains suffer. Proactive machine health monitoring can help mitigate risks and keep your machines up and running.

Increase Revenue by Maximizing Capacity & Productivity

Availability of products is more important today than ever. Maximizing machine productivity allows you to meet rising customer demands and increase your revenue.

Stay Competitive Through Digital Transformation

Digital transformation provides a valuable opportunity for core manufacturing functions to move away from manual processes and automate key areas like Machine Health, enabling companies to gain a competitive advantage in the marketplace.

Optimize Asset Care

It’s time to move beyond cost-cutting strategies. AI-driven Machine Health Monitoring allows you to implement an industrial asset management optimization methodology and create real long-term value.



What our customers are saying about Machine Health

"Augury's machine health laid the foundation for digital transformation within our production sites"
-VP of Operational Excellence & Innovation, ICL
“We had a very good win at our site…that extra 24 hours of alert…we documented it at 4 million dollars”
-Rotating Machinery Capability Manager, Invista
"Because of Augury, we reduced catastrophic failures by 82%, and eliminated any failures caused by mechanical issues."
-Reliability Leader, Heineken


Machine Health is your digital transformation vehicle

Machine Health is your first step to deploying a high ROI, short time-to-value AI solution as part of your digital transformation efforts. While most digital transformation investments tend to take years to exit the pilot phase, Machine Health is designed to scale rapidly and help your organization out of pilot purgatory faster.

Here's why:



Pre-trained AI
Robust data library
Continuous improvement
Faster Time-to-Value
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AI
AI
Pre-trained AI, usable everywhere

Because Machine Health’s AI model is developed on Bently Nevada's condition monitoring sensors that are used everywhere, the same AI model can be utilized wherever the sensor is used. This is known as an “AI + IOT” solution.

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data
data
Robust data library with over 90,000 machine types and 150 million hours of monitoring

专用AI是“pre-trained”,它是否定的longer necessary for organizations to invest time and resources in building, training, and deploying AI models; not to mention cleaning, normalizing and standardizing the data as well (since purpose-built AI is trained on sensor data streams which are by definition normalized/standardized)

This data library helps teams to deploy the solution faster than general purpose AI solutions and show value sooner, often within months

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Continuous improvement
Continuous improvement
Continuous improvement

As the sensor is deployed further and wider, data streams from more sensors in a wider range of operating conditions are ingested and incorporated into the machine learning algorithm - making the AI smarter at identifying more types of failure modes

Machine Health is a “Hybrid Intelligence” solution which includes expert review- introducing an additional source of improvement in prescriptions.

In a nutshell, the AI, is constantly becoming better at not only identifying failure modes earlier, but also recommending the appropriate remediation actions

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Faster Time-to-Value
Faster Time-to-Value
Faster Time-to-Value and higher ROI

让我用pre-trained专用人工智能模型t possible to deploy faster and detect failures early, resulting in short Time-to-Value and higher ROI vs general-purpose AI which can take months to deploy and years to deliver value.



Leading energy and oil & gas companies trust Machine Health

<30 Days
Average Time-to-Value at individual sites
-Petrochem Manufacturer-
120 Days
From Pilot to Full Enterprise Expansion
-Leading Petrochemicals Manufacturer-
$4.2 Million
Savings in 3 months from 7 avoided downtime events
-Leading Petrochemicals Manufacturer-


Machine Health powered by Augury and APM

Bently Nevada is building the world’s most intelligent APM platform to provide coverage across all assets that matter.

APM is a full-stack solutions and services platform that connects the silos of Asset Health Management (AHM), Asset Strategy Management (ASM), Asset Defect Elimination (DE), and Enterprise Asset Management (EAM). The addition of AI-driven Machine Health monitoring, powered by Augury, builds on Bently Nevada’s world-renowned AHM capabilities by enabling industrial asset management at scale for balance of plant machinery, which complements Bently Nevada’s proven capability for critical and essential machinery. These deep AHM insights can be viewed with clarity and context through a holistic, single pane-of-glass and industrial assets plantwide can be continuously monitored to produce predictive and prescriptive outcomes to users.

APM Pillars



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